Kia Mentor / Sephia Electrical System. Instruction — part 95

performance . . . A . . . .. (2) Require repair
or replacement.
Terminal burned, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal corroded,
affecting performance .. A .. Require repair or replacement.
Terminal corroded, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal loose, affecting
performance . . . B .. Require repair or replacement.
Terminal loose, not
affecting performance .. 1 .. Suggest repair or replacement.

(1) - Determine cause and correct prior to repair or
replacement of socket.
(2) - Determine cause and correct prior to repair or
replacement of part.

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BULBS AND LEDS

NOTE: Copied from Electrical UIGs and modified. Does not
include soldered-in components.

BULB AND LED INSPECTION

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Condition Code Procedure

Application incorrect ... B . . (1) Require replacement.
Base burned, affecting
performance . . . A . . . .. (2) Require repair
or replacement.
Base burned, not affecting
performance . . . 2 . . . .. (2) Suggest repair
or replacement.
Base corroded, affecting
performance . . . A .. Require repair or replacement.
Base corroded, not
affecting performance .. 2 .. Suggest repair or replacement.
Base loose, affecting
performance . . . B .. Require repair or replacement.
Base loose, not affecting
performance . . . 1 .. Suggest repair or replacement.
Burned out . . . .. A . . . Require replacement.
Intermittent . . . A . . . Require replacement.
Missing . . . . . C . . . Require replacement.

Seized in socket . . A .. Require repair or replacement.
Terminal broken . . . A .. Require repair or replacement.
Terminal burned, affecting
performance . . . A . . . .. (2) Require repair
or replacement.
Terminal burned, not
affecting performance .. 2 . . . .. (2) Suggest repair
or replacement.
Terminal corroded,
affecting performance .. A .. Require repair or replacement.
Terminal corroded, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal loose, affecting
performance . . . B .. Require repair or replacement.
Terminal loose, not
affecting performance .. 1 .. Suggest repair or replacement.

(1) - Application incorrect includes wrong bulb coating
or color.
(2) - Determine cause and correct prior to repair or
replacement of part.

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CALIPER HARDWARE

CALIPER HARDWARE INSPECTION

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Condition Code Procedure

Bent . . . . ... A .. Require repair or replacement.
Broken . . . . .. A .. Require repair or replacement.
Corroded, affecting
performance . . . A .. Require repair or replacement.
Dust boots on slider pin
(bolt) missing . . . C ... Require replacement of boots.
Dust boots on slider pin
(bolt) torn . . . A ... Require replacement of boots.
Missing . . . . . C . . . Require replacement.
Shim bent . . . ... A . . . . (1) Require removal
or replacement.
Shim (OE standard)
missing . . . . C . . (2) Require replacement.
Shim out of position . B . . . . (1) Require removal
or replacement.
Shim worn . . . ... A . . . . (1) Require removal
or replacement.

Slider pin (bolt) bent .. B ... Require replacement of slider
pin or bolt and lubricants.
Slider pin (bolt)
rust-pitted . . . A ... Require replacement of slider
pin or bolt and lubricants.
Slider pin (bolt) worn .. A ... Require replacement of slider
pin or bolt and lubricants.
Threads damaged . . . A .. Require repair or replacement.
Threads stripped (threads
missing) . . . ... A . . . Require replacement.
Worn, affecting
performance . . . A . . . Require replacement.

(1) - Removal is acceptable if shim is not OE.
(2) - Aftermarket shims may be suggested to reduce noise.

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CALIPERS

You are not required to replace or rebuild calipers in axle
sets. However, when replacing or rebuilding a caliper due to the
conditions that follow, you may suggest servicing, rebuilding, or
replacement of the other caliper (on the same axle) for improved
performance and preventive maintenance (for example, the part is close
to the end of its useful life, replacing the caliper may extend pad
life, or contribute to more balanced braking).

CAUTION: When installing loaded calipers, it is required that
friction material be matched in axle sets for consistent
braking characteristics.

CALIPER INSPECTION

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Condition Code Procedure

Bleeder port damaged . A ... Require repair or replacement
of caliper.
Bleeder screw broken off
in caliper . . . . A . . ... (1) Require repair or
replacement of caliper.
Bleeder screw plugged ... A . . ... (1) Require repair or
replacement of bleeder screw.
Bleeder screw seized . A . . . (2) Require replacement
of caliper.
Casting corroded,
affecting structural

1996 Kia Sephia

integrity . . . .. A . . . Require replacement.
Casting damaged, affecting
structural integrity ... A . . . Require replacement.
Dust boot around caliper
torn . . . . ... A . . Require replacement of dust
boot.
Leaking . . . . . A .. Require repair or replacement.
Mounting pin threads
damaged . . . . A ... Require repair or replacement
of component with damaged
threads.
Mounting pin threads
stripped in caliper
bracket (threads
missing) . . . ... A ... Require repair or replacement
of caliper bracket.
Mounting pin threads
stripped in steering
knuckle (threads
missing) . . . ... A ... Require repair or replacement
of steering knuckle.
Mounting pin threads
stripped (threads
missing) . . . ... A ... Require repair or replacement
of component with stripped
threads.
Parking brake cable
support, lever, or return
spring bent . . . A ... Require replacement of parts.
Parking brake cable
support, lever, or return
spring broken . . .. A ... Require replacement of parts.
Parking brake mechanism in
caliper inoperative . A .. Require repair or replacement.
Piston corroded (pitted
or peeling chrome
plating) . . . ... B ... Require replacement of piston
and rebuilding or replacement
of caliper.
Piston damaged, affecting
performance . . . B ... Require replacement of piston
and rebuilding or replacement
of caliper.
Piston damaged, not
affecting performance .. .. . . No service suggested or
required.